Small printing projects (less than 10,000 pieces) are often cut out of "cut sheet" paper sizes you may already be familiar with:
Letter Size: 8½" x 11"
Legal Size: 8½" x 14"
Ledger Size: 11" x 17"
To save paper and money, printed form sizes are often chosen that trim one of these paper sizes into equal portions by cutting them in half, thirds, fourths, etc. Nearly all papers come pre-packaged in letter size sheets, and many are also available in legal and ledger sizes as well.
As long as your form doesn't bleed printing that goes beyond the edge of the sheet after trimming and the printer has sufficient room for gripper a non-printable area required to hold and pull the paper through its printing path there is less trimming required and absolutely no paper waste. Most papers are also available in larger "parent sheets" (such as 23" x 35") which allow nearly any size of printed form to be cut out efficiently without much paper waste or significantly more money.
Although paper waste is minimized by using large "parent sheets" for short-run non-standard form sizes, there are drawbacks. The cost per square inch of large sheets is higher than that of pre-packaged cut sheets. Also, cutting charges are proportionally higher when using parent sheets as more cuts are required.
These two factors combined often cause the pricing for short-run printing projects to be more economical to use the smaller pre-packaged paper sized even if you are wasting a little more paper.
At some point, when your print run is large enough (maybe 25,0000 or more), and assuming your printer has a printing press large enough to print on parent sheets, the larger sheets will become economical. It is a balance between press time and paper cost & cutting charges.
Graphic Connection is a freelance graphic design studio based in Lee's Summit, Missouri. We make creative ideas "come to life" in print and on the world wide web.
The first step in the design process is to discuss what your project goals are and the audience you are trying to reach. Once I have a feel for who you are and what you do, we can begin looking for ways to communicate your message visually.
As a freelance graphic designer with "on hands" experience in a commercial printing facility, I offer many advantages which can save your company both time and money when it comes to printing a graphic design project.
To see some of sample websites or graphic designs in my portfolio click here.
For a price quote on a design project click here.
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